Bushing Design Engineer

Bushing Design EngineerLocation(s):Granville, OH, US, 43023-1200Function:Research and DevelopmentAudience:Experienced ProfessionalWork Arrangement:On SiteRequisition ID:63793OC Business Title: Alloy Sr. Engineer II R&DJob Title: Bushing Design EngineerJob Code(s): REU504PURPOSE OF THE JOBAt the heart of a continuous-strand fiberglass manufacturing operation is the fiberizing bushing, a precious metal alloy component similar to an extrusion die. The design, manufacture and operation of the bushing and supporting components are critical to the financial success of the Owens Corning Glass Reinforcements (GR) business. The primary responsibility of the Bushing Design Engineer is to design fiber forming bushings, supporting components, the fiberizing process and provide operational support to our global glass manufacturing facilities.This position requires a deep understanding of the physics and engineering challenges involved in fiberizing at such high temperatures, as well as proficiency in mechanical engineering, heat transfer and fluid flow. The engineer will utilize advanced Computer Aided Engineering (CAE), Computational Fluid Dynamics (CFD), and structural Fine Element Analysis (FEA) tools for designing and analyzing bushing components, glass delivery systems, and their operation including the overall fiberizing environment. The goal is to enhance fiberizing performance and reduce waste. The engineer is also responsible for translating physical understanding into practical designs for fiberizing components, developing manufacturing documentation, and then installing and evaluating them in a laboratory environment or glass manufacturing plants.A significant part of the role involves developing design solutions to optimize the use of platinum/rhodium alloys to provide the most effective and capital efficient fiberizing operations. The fiberizing process spans a very broad spectrum of engineering physics subjects and allows the opportunity to grow the corporate knowledge base. Ultimately, the engineer's innovations and research contribute to a deeper understanding of fiberizing physics and more efficient production processes through directly applied industrial research and development.Reports to: Alloy Engineering LeaderSpan of Control: No direct reportsJOB RESPONSIBILITIESEnvironment, Health & SafetyLive the OC Safety stand and adhere to the safety responsibilitiesDemonstrate a commitment to employee health and safety, particularly through a commitment to zero injuries, awareness of hazards, and a strong understanding of legislative requirements in all aspects of the operationGlass Fiberizing and Bushing Design EngineeringDevelop and design fiberizing bushing and ancillary hardware for the glass reinforcement plantsUse computational and analytical tools to deliver bushing solutions that:Meet product quality/performance standards, operational performance targets, and life standardsMinimize the use of Pt/Rh alloysDevelop and specify the mechanical drawing packages for all components with appropriate standards and tolerancingMaintain standard work documents for design and operationsMaintain standards and qualify new sources for materialsSupport design and material innovation projectsDesign and perform experiments to validate and test new materials or glass typesMemorialize relevant work in journal-quality internal technical reports and trip reports and other documentationGlass Reinforcement Operations SupportProvide on-site and remote support to global Glass Rein